Precision Waterjet Machining Services |  (Click on thumbnail to enlarge) |
When tight tolerances and fast turnaround are a concern, Abrasive Waterjets precision waterjet cutting services can help to meet your needs. Our cost- and quality-conscious customers often shop around and compare us with other shops, and decide that we are the right place to consistently meet the close tolerances, to ±.003, and intricate features that they demand. Waterjet cutting can save 40 60% in time compared to conventional CNC machining, saving those man-hours for more complex processes. Our new OMAX precision waterjet cutting machine is ready and able to meet any production need, prototype to long run. The OMAX waterjet cutting machine can cut material varying from 0.003 to 10 thick, with a work envelope of 165 x 80 and a maximum material load of 250 lbs./sq. ft. In maintaining lead times as short as 1 day, we make use of the machines dual 40 hp pumps and 180 in./min. cutting speed for maximum productivity. Advantages of waterjet cutting include minimum part stress, no thermal distortion or hardening, reduction or elimination of secondary operations, taper eliminating cutting heads, and smooth finished edges, with a maximum edge quality of 5. We can also adjust kerf relative to precision and speed required, with a minijet for more intricate features, and larger kerfs for faster production. Producing end products like metal gaskets, rubber gaskets, tank components, architectural ornaments, blanking, flanges, and others, we work with a range of materials, from hardened steel, Inconel, and titanium to foam, acrylic, composites, and rubber. We can also cut materials like ceramic, mirrors, leather, stone, porcelain and wood. Our process meets ANSI, ASME, and ASTM standards. For more information, please contact Abrasive Waterjet today. | General Capabilities | Contract Production Prototype | Edge Quality Edge quality is defined with a scoring system with the numbers 1 through 5. "5" is an excellent appearance with no striations and is the most accurate. "1" is a poor appearance, high in striations and is rarely used, except for blanking. | | | Cutting Thickness | Min .003 in .076mm | Max 10in 254 mm |
| | Cutting Length | Max 165 in 4191 mm | | Cutting Width | Max 80 in 2032 mm | Kerf Kerf is the width of the cut or groove. | Minijet for Precision Features Larger Kerfs for Faster Production | | Tolerance (+/-) | ±.003 in | | Cutting Methods | Water and Abrasive Material Water Only | | Cutting Axis | 3-Axis | | Intended Cutting Material | Ceramics Composites Copper Foam Glass
Hardened Steel Inconel Leather Mirrors Plastic
- Acrylic
- Composites
- Polycarbonates
Porcelain Rubber Stainless Steel
Steel (All Grades) Stone
Titanium Tool Steel Wood | | Equipment | OMAX 80X Jet Machining Center: Accuracy at 70˚F:
- At Max. Traverse Velocity ±.003
- Repeatability ±.002
- Squareness .002 Per FootStraightness .003
- Per Foot
- Backlash .0007 Max.
Dual 40HP Pumps for Increased Productivity Speed: 180 Inches Per Minute Standard Tilt-A-Jet Cutting Head for Taper Compensation X-Y Travel: 165x80 | | Characteristics | 40%-60% Time Savings Over Conventional Machining
- Save your CNC Equipment for More Intricate Methods
Minimum Part Stress No Thermal Distortion or Hardening Reduced Material Cost Through Nesting Reduction or Elimination of Secondary Operations Smooth Finished Edges Taper Eliminating Cutting Heads | | Production Volume | Prototype Low Volume High Volume Long Run Short Run | | Lead Times Available | Quoted on job by job basis Rush Services Available | | Industry Focus | Aerospace Automotive Architectual/Building Energy Marine Medical Military/Government | | Intended Application | Architectural Ornaments Blanking Flanges Gussets Metal Art Metal Gaskets Rubber Gaskets Signs Tank Components | | Industry Standards | ANSI American National Standards Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing and Materials | | File Formats | AutoCAD (DWG,DWZ) BMP Bit Mapped Graphics Catia (CATDrawing,CATPart) DXF Drawing Interchange Format, or Drawing Exchange Format GIF Graphics Interchange Format IGES Initial Graphics Exchange Specification, ANSI file format. Inventor (IDW, IPT) JPG or JEPG Joint Photographic Experts Group PDF Portable Document Format Pro-E or Pro/Engineer (DRW,PRT,XPR) SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP Standard for the Exchange of Product Model Data TIFF Tagged Image File Format |
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